Li-Ion Battery Pack Design For Electric Vehicles (2023)
Published 7/2023
MP4 | Video: h264, 1280x720 | Audio: AAC, 44.1 KHz
Language: English | Size: 1.86 GB | Duration: 2h 25m
The Exclusive Guide to Battery Pack Design for Electric Vehicles: Mechanical, Thermal, Electrical and Systems Approach
What you'll learn
Gain a comprehensive understanding of different lithium-ion cell chemistries and make informed decisions in battery selection and design
Master the principles of mechanical design of battery module and pack, enabling you to design robust and reliable battery systems.
Learn how Li-Ion battery behaves at various temperatures and how to define the operating temperature requirement to maintain safety, performance and life.
Learn the importance of thermal management systems in EV battery packs and explore various types and methodologies for battery cooling
Develop an understanding of the electrical components in an EV battery pack (BDU, contactors, sensing, fuses, etc) and their selection criteria.
Learn about the Battery Management System and the crucial role it play with respect to safeguarding the battery pack and extending cycle life.
Gain knowledge about battery pack testing including functional and abuse testing.
Dive into the world of EVs and understand their history, growth, common terminology and sizing requirements.
Gain insights into the future trends of lithium-ion batteries and electrification, allowing you to anticipate and adapt to emerging technologies and advanc
Requirements
No technical expertise required. Some understanding of mechanical, thermal and electrical engineering would be beneficial.
Description
Welcome to an unparalleled learning experience in the realm of battery pack design for electric vehicles. This course, the first of its kind, is exclusively dedicated to the intricate world of Li-ion battery pack design. It offers an all-encompassing guide that meticulously covers every facet of this critical subject, from fundamental terminology to the most advanced design concepts.The course is designed to provide an in-depth understanding of the pivotal role that battery packs play in the operation and performance of electric vehicles. We delve into the selection of materials, the intricacies of mechanical packaging design, the complexities of thermal management, and much more. This isn't merely an educational journey; it's an invitation to become part of the electric vehicle revolution.The current decade signals a paradigm shift in transportation with the rise of electric vehicles (EVs) and Li-ion battery technology. Propelled by advancements in battery efficiency, global sustainability goals, and shifting consumer preferences, EVs are poised to dominate the automotive industry. Whether you're a student seeking to broaden your knowledge, a professional aiming to specialize in this field, or an enthusiast with a keen interest in electric vehicles, this course offers a unique opportunity to gain expertise in a field that is shaping the future of transportation.
Overview
Section 1: Introduction
Lecture 1 Course Introduction
Lecture 2 Course Structure
Section 2: The Journey of Vehicle Electrification
Lecture 3 From Early Electric Vehicle Development to Modern Vehicle Electrification
Section 3: Understanding the Language of Electrification
Lecture 4 Vehicle and Industry Terminology
Lecture 5 Battery Terms and Definitions
Section 4: Introduction to Battery Pack Design
Lecture 6 Translating Customer Requirements into Battery Pack Designs
Lecture 7 Exploring Battery Comparison Ratios such as $/kWh, kWh/kg, etc
Section 5: Exploring Lithium-Ion and Other Cell Chemistries
Lecture 8 An Overview of Lead Acid Battery
Lecture 9 Understanding Lithium-Ion Cells
Lecture 10 Sodium and Nickle Based Cells
Lecture 11 Alternate Battery Technology: Li-S,Li-Air, Polymer, Solid State, etc.
Section 6: Mechanical Packaging and Material Selection for Battery Packs
Lecture 12 High-Level Overview of Battery Pack Components
Lecture 13 Exploring Different Cell Form Factors
Lecture 14 Module Design Basics
Lecture 15 Module Structure Design
Lecture 16 Use of Plastics in Modules
Lecture 17 Understanding the Role of HV Bus Bars
Lecture 18 Other Module Components: TIM, Mica, LV Harness, Etc
Lecture 19 Integration into the Battery Pack Design
Section 7: Thermal Management in Battery Systems
Lecture 20 The Importance of Temperature Regulation in Battery Systems
Lecture 21 Passive Thermal Management Systems
Lecture 22 Active Thermal Management Systems
Lecture 23 Li-Ion Battery Pack Operation In Temperature Extremes
Section 8: Mastering Battery Management System Controls
Lecture 24 Fundamentals of Battery Management Systems (BMS)
Lecture 25 Types of BMS and Hardware
Lecture 26 Understanding Cell Balancing Techniques
Lecture 27 Exploring Additional BMS Functionality & Software Controls
Section 9: Electrical Design and HV Components
Lecture 28 HV System Overview and 400V vs 800 V Architecture
Lecture 29 HV Components Overview
Lecture 30 HV Component Details: Contactors
Lecture 31 HV Component Details: Fuses
Lecture 32 HV Component Details: HVIL
Lecture 33 HV Component Details: Connectors
Lecture 34 HV Component Details: Battery Disconnect Unit
Lecture 35 HV Component Details: Charging System
Section 10: Understanding Battery Pack Testing
Lecture 36 Li-Ion Failure Causes
Lecture 37 Performance & Characterization Testing
Lecture 38 Certification Standards
Section 11: Looking Ahead: The Future of Lithium-Ion Batteries and Electrification
Lecture 39 Major Trends in Battery and EV Technology
Section 12: Course Summary
Lecture 40 Course Overview & Summary
Section 13: Bonus Section
Lecture 41 Bonus Video
Students and young engineers diving into the field of EVs.,Experienced technical professionals looking to switch to the EV industry.,Non-technical people working in EV industry or energy storage industry,,Anyone looking to become future ready and equip themselves with the skills necessary for the future.,Maintenance & service professionals looking to understand EV technology to equip themselves for future EV servicing and rebuilds.,Hobbyists and entrepreneurs looking to build their own battery packs or energy storage systems.
What you'll learn
Gain a comprehensive understanding of different lithium-ion cell chemistries and make informed decisions in battery selection and design
Master the principles of mechanical design of battery module and pack, enabling you to design robust and reliable battery systems.
Learn how Li-Ion battery behaves at various temperatures and how to define the operating temperature requirement to maintain safety, performance and life.
Learn the importance of thermal management systems in EV battery packs and explore various types and methodologies for battery cooling
Develop an understanding of the electrical components in an EV battery pack (BDU, contactors, sensing, fuses, etc) and their selection criteria.
Learn about the Battery Management System and the crucial role it play with respect to safeguarding the battery pack and extending cycle life.
Gain knowledge about battery pack testing including functional and abuse testing.
Dive into the world of EVs and understand their history, growth, common terminology and sizing requirements.
Gain insights into the future trends of lithium-ion batteries and electrification, allowing you to anticipate and adapt to emerging technologies and advanc
Requirements
No technical expertise required. Some understanding of mechanical, thermal and electrical engineering would be beneficial.
Description
Welcome to an unparalleled learning experience in the realm of battery pack design for electric vehicles. This course, the first of its kind, is exclusively dedicated to the intricate world of Li-ion battery pack design. It offers an all-encompassing guide that meticulously covers every facet of this critical subject, from fundamental terminology to the most advanced design concepts.The course is designed to provide an in-depth understanding of the pivotal role that battery packs play in the operation and performance of electric vehicles. We delve into the selection of materials, the intricacies of mechanical packaging design, the complexities of thermal management, and much more. This isn't merely an educational journey; it's an invitation to become part of the electric vehicle revolution.The current decade signals a paradigm shift in transportation with the rise of electric vehicles (EVs) and Li-ion battery technology. Propelled by advancements in battery efficiency, global sustainability goals, and shifting consumer preferences, EVs are poised to dominate the automotive industry. Whether you're a student seeking to broaden your knowledge, a professional aiming to specialize in this field, or an enthusiast with a keen interest in electric vehicles, this course offers a unique opportunity to gain expertise in a field that is shaping the future of transportation.
Overview
Section 1: Introduction
Lecture 1 Course Introduction
Lecture 2 Course Structure
Section 2: The Journey of Vehicle Electrification
Lecture 3 From Early Electric Vehicle Development to Modern Vehicle Electrification
Section 3: Understanding the Language of Electrification
Lecture 4 Vehicle and Industry Terminology
Lecture 5 Battery Terms and Definitions
Section 4: Introduction to Battery Pack Design
Lecture 6 Translating Customer Requirements into Battery Pack Designs
Lecture 7 Exploring Battery Comparison Ratios such as $/kWh, kWh/kg, etc
Section 5: Exploring Lithium-Ion and Other Cell Chemistries
Lecture 8 An Overview of Lead Acid Battery
Lecture 9 Understanding Lithium-Ion Cells
Lecture 10 Sodium and Nickle Based Cells
Lecture 11 Alternate Battery Technology: Li-S,Li-Air, Polymer, Solid State, etc.
Section 6: Mechanical Packaging and Material Selection for Battery Packs
Lecture 12 High-Level Overview of Battery Pack Components
Lecture 13 Exploring Different Cell Form Factors
Lecture 14 Module Design Basics
Lecture 15 Module Structure Design
Lecture 16 Use of Plastics in Modules
Lecture 17 Understanding the Role of HV Bus Bars
Lecture 18 Other Module Components: TIM, Mica, LV Harness, Etc
Lecture 19 Integration into the Battery Pack Design
Section 7: Thermal Management in Battery Systems
Lecture 20 The Importance of Temperature Regulation in Battery Systems
Lecture 21 Passive Thermal Management Systems
Lecture 22 Active Thermal Management Systems
Lecture 23 Li-Ion Battery Pack Operation In Temperature Extremes
Section 8: Mastering Battery Management System Controls
Lecture 24 Fundamentals of Battery Management Systems (BMS)
Lecture 25 Types of BMS and Hardware
Lecture 26 Understanding Cell Balancing Techniques
Lecture 27 Exploring Additional BMS Functionality & Software Controls
Section 9: Electrical Design and HV Components
Lecture 28 HV System Overview and 400V vs 800 V Architecture
Lecture 29 HV Components Overview
Lecture 30 HV Component Details: Contactors
Lecture 31 HV Component Details: Fuses
Lecture 32 HV Component Details: HVIL
Lecture 33 HV Component Details: Connectors
Lecture 34 HV Component Details: Battery Disconnect Unit
Lecture 35 HV Component Details: Charging System
Section 10: Understanding Battery Pack Testing
Lecture 36 Li-Ion Failure Causes
Lecture 37 Performance & Characterization Testing
Lecture 38 Certification Standards
Section 11: Looking Ahead: The Future of Lithium-Ion Batteries and Electrification
Lecture 39 Major Trends in Battery and EV Technology
Section 12: Course Summary
Lecture 40 Course Overview & Summary
Section 13: Bonus Section
Lecture 41 Bonus Video
Students and young engineers diving into the field of EVs.,Experienced technical professionals looking to switch to the EV industry.,Non-technical people working in EV industry or energy storage industry,,Anyone looking to become future ready and equip themselves with the skills necessary for the future.,Maintenance & service professionals looking to understand EV technology to equip themselves for future EV servicing and rebuilds.,Hobbyists and entrepreneurs looking to build their own battery packs or energy storage systems.
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